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钎焊手册/张启运,庄鸿寿主编.—3版.—北京:
& A1 s) L$ i7 D/ F9 p机械工业出版社,2017.9
/ u+ j* T4 R7 `) A/ X 这是一本应用理论和实际工作经验总结并重的工具书。全书以被钎焊的母材为主线进行叙述:对铝、铜、碳钢、铸铁、不锈钢、高温合金、难熔金属、钛、锆、铍、镁、硬质合金、金刚石工具、半导体、陶瓷、贵金属、复合材料、特种材料的钎焊,包括部分材料的软钎焊都进行了详尽的介绍。参加本手册每一章编写的作者,都是在该领域中有多年工作经验和科研成果的专家和技术人员,他们在第2版的基础上,收集了大量的资料,进行了修订或重写,因此本书内容有一定的深度和广度。
5 i; I/ S! Z/ Z% M# f7 X9 W书中还加强了应用理论的阐述,特别是在第1章绪论中将界面传质理论通俗地引入钎焊领域,并用以阐明和控制钎焊过程,有较新的意义。9 t; h3 z) s+ |' F8 B
目录 Contents
& R. t: ], D) t. C! k0 b第1章 绪论 Chapter 1 Introduction. u" I6 ^2 U6 k- F, |3 f( y/ d
1.1 钎焊方法的原理和特点 Princi-ple and Characteristic of Brazing and Soldering Technique# G. o( C7 c# l/ Y: N: b
1.2 熔态钎料对固体母材的润湿和铺展 Wetting and Spreading of Molten Filler Metal on a Solid Base Metal7 G( j( H4 ], C, x! @
1.2.1 固体金属的表面结构 The Surface Structure of Solid Metal4 }4 x! v7 ?5 g; s$ o
1.2.2 熔态钎料与固体母材的润湿 Wet-ting of Molten Filler on Solid Base Metal
" x E' ^. N1 E 1.2.3 熔态钎料在钎剂(第二液体)中与母材间界面张力的变化 Change of Interfacial Tension between Molten Filler and Base Metal Immersed in a Fused Flux(a second liquid)
" p3 v9 V- @ M' m3 ^ 1.2.4 金属母材表面的氧化膜及其去除机制 Oxide Film on Base Metal and its Removal Mechanism
^$ V5 [% Z! G" l: L$ [ 1.2.5 熔态钎料在固体母材上的铺展 Spreading of Molten Fille rMetal on Solid Base Metal; n- {3 T& Q6 n# ?! @
1.3 熔态钎料与固体母材的相互作用 Reaction of Molten Filler with Solid Base Metal Q5 R+ c2 J+ S# d
1.3.1 熔态金属与固体金属的相互作用 Reaction of Molten Metal with Solid Metal' t( h' L+ q! R! S( u& @
1.3.2 钎料的构成 Construction of Filler Metals
+ b0 h. ?- a- c3 U/ j 1.3.3 熔态钎料在母材间隙中的流动和钎缝结构的不均匀性 Flowing of Molten Filler Metal in the Clear-ance of Base Metals as well as Inho-mogeneity of the Formed Fillet3 `! k9 U0 ^: P& P K
1.3.4 熔析与熔蚀 Liquation and Erosion7 A9 W7 \6 e# C) ^, n7 {. V
1.4 钎缝中熔态钎料的凝固和钎缝的金相组织 Solidification of Mol-ten Filler Metal in Clearance and the Micrographic Structure of the Fillet
9 B W" }1 l! Q$ W5 s$ q 1.4.1 共晶钎缝组织 The Structure of Eutectic Fillet
$ ~; Q3 u: i+ v, w: Y* H S 1.4.2 晶间渗透组织 The Fillet Structure with Intercrystalline Penetration
8 H" w, {- s T# z' U 1.4.3 有化合物生成的钎缝组织 The Fil-let Structure with Intermetallics, j f$ a' E$ H2 p
1.5 钎剂、钎料的选择与搭配 Se-lection and Matching of Fluxes with Filler Metals
/ a/ C, V! f9 ` 1.5.1 钎剂的选择 Selection of Fluxes
+ F7 Y. v8 f, d8 C9 l# G7 t( k 1.5.2 钎料的选择 Selection of Filler Metals2 G8 d. K3 P$ s! T# B7 I
1.5.3 钎剂和钎料的搭配 Matching of Filler Metal with Flux9 b# j" Q% o) ~( l/ d
1.6 钎焊工艺 Technology of Bra-zing and Soldering+ g& Q/ B2 `; \) }, F5 h5 e, Z
1.6.1 接头的形式与钎料在钎缝中的流动性 Joint Types and Flowability of Molten Filler Metal in the Clearance, P. ]5 `3 k) f( E' T
1.6.2 加热方法 Methods for Heating
& x+ e3 p" P/ Q/ B& f2 I, ? 1.6.3 工件的升温速度和冷却速度 Heating and Cooling Rate of Workpieces in Brazing Process7 Q4 E. \4 r1 I/ }4 U7 | r
1.6.4 钎焊接头的保温处理和结构的弥散 Annealing for Brazed Joints and Structure Dispersion in the Fillet
) `" ~4 l1 _5 A7 K4 ~第2章 铝及铝合金的钎焊 Chapter 2 Brazing and Soldering of Aluminum and its Alloys
: o3 X" s" Q0 D1 s8 E8 }) ` 2.1 概述 Introduction1 k, J- E1 m( E3 Q
2.2 铝及铝合金的编号 Designations of Aluminum and its Alloys) v' @5 k: B$ P
2.3 铝及铝合金的理化性能 Physi-cal and Chemical Properties of Aluminum and its Alloys
. O5 [; j% U9 A4 X8 I 2.3.1 铝及铝合金的物理性能 Physical Properties of Aluminum and its Al-loys3 j. d6 z( @- S8 \
2.3.2 铝及铝合金的化学性能 Chemical Properties of Aluminum and its Al-loys
1 r" u0 E4 N1 [9 M0 O4 Z 2.4 铝氧化膜的本质及其在加热时的变化 Nature of Oxide Film on Alu-minum and its Change during Heating
5 F" C9 ]+ i. N! l' a; E9 ? 2.5 铝钎剂 Fluxes for Aluminum Brazing and Soldering
5 K; R1 E) n& A* |$ x2 I 2.5.1 铝的硬钎剂 Fluxes for Aluminum Brazing
O- s* k" ~* i 2.5.2 铝的软钎剂 Fluxes for Aluminum Soldering" H+ _- u( L) b8 r6 Z& E7 s
2.6 钎焊时铝氧化膜的脱除机制 Re-moval Mechanism of Oxide Film on Aluminum during Brazing
$ X- [2 V$ n1 \+ j 2.6.1 铝氧化膜与熔盐钎剂的相互作用 Interaction of Oxide Film on Alumi-num with Molten Salt Flux, `( l- X6 V$ h/ C( f3 c
2.6.2 真空环境下金属蒸气对铝氧化膜的破坏 Disruption of Oxide Film on Aluminum by Metal Vapor in Vacu-um Environment% F1 Y# S6 J6 o$ c5 ^
2.7 铝钎料 Brazing Filler Metals and Solders for AluminumAlloys
5 h! \& x& ^) E# W; M n 2.7.1 Al-Si系钎料(液相线温度范围570~630℃) Filler Metals of Al-Si Series(melting range 570~630℃)% F+ J) D6 Y3 k& N5 L: a# K
2.7.2 Al-Si-Cu-Zn系钎料(液相线温度范围500~577℃) Filler Metals of Al-Si-Cu-Zn Series(melting range 500~577℃)
8 N' w e7 F+ G' o9 z 2.7.3 Al-Cu-Ag-Zn系钎料(液相线温度范围400~500℃) Filler Metals of Al-Cu-Ag-Zn Series(melting range 400~500℃)* H" G" I& p7 p2 b1 n% p
2.7.4 Al-Ge-Si系钎料(液相线温度范围425~500℃) Filler Metals of Al-Ge-Si Series(melting range 425~500℃)' P; w+ M1 F, a' z. O I
2.7.5 Zn-Al系钎料(液相线温度范围382~400℃) Solders of Zn-Al Se-ries(melting range 382~400℃)0 d2 o( q/ j1 I; L
2.7.6 Cd-Zn系钎料(液相线温度范围265~350℃) Solders of Cd-Zn Series(melting range 265~350℃)4 [4 |( w' R! T8 r3 I
2.7.7 Sn-Zn系钎料(液相线温度范围198~260℃) Solders of Sn-Zn Se-ries(melting range 198~260℃)2 c& K' d3 u# Q2 h+ A5 d
2.7.8 Sn-Pb系钎料(液相线温度范围183~270℃) Solders of Sn-Pb Series(melting range 183~270℃)* ` S6 S# S* u! Q! ^, T9 Y; Y
2.7.9 Pb-Bi系钎料(液相线温度范围124~200℃) Solders of Pb-Bi Series(melting range 124~200℃)
9 G8 H, o5 d8 n$ z. F6 d 2.8 铝的复合钎焊材料 Composite Fillers for Aluminum Brazing or Soldering4 R2 k$ E' X6 d. {+ e
2.8.1 铝钎焊板 Aluminum Brazing Sheets
4 ]* M4 {3 m0 n. ~' [ 2.8.2 药芯及药皮铝钎焊丝 Flux Cored and Flux Coated Filler Metals for Aluminum Brazing or Soldering0 v2 J1 J9 ^8 B% R7 J1 A* l* n
2.8.3 钎料-钎剂粉烧结的复合铝钎焊条(丝) Composites of Sintered Pow-der Filler Metals with Flux for Alu-minum Brazing
4 y# z' U/ Y! n7 K; ^* @ 2.8.4 铝钎料膏 Aluminum Brazing Paste
0 x3 G% ~, j9 i) b6 B: V* C" Z 2.9 铝钎焊中的一些特殊技艺 Some Special Skills in Alumi-num Brazing and Soldering) @* L7 H2 f& Y6 u' T: Z
2.9.1 用金属镓来作为界面活性剂进行铝合金零件的精密扩散钎焊 Gallium Used as a Surfactant for Precise Soldering of Aluminum Alloy Parts
+ V- @- ]6 d, I- J$ A, R$ S# X 2.9.2 用锗粉进行铝合金的无钎剂扩散钎焊 Fluxless Diffusion Brazing of Aluminum Alloys with Germani-um Powders[22]/ y. C' b# X/ s1 k0 @2 y
2.9.3 铝及铝合金的表面软钎焊钎涂改性 Surface Modification of Aluminum Alloys by Solder-coating
" W" I8 _4 {+ B( D' ?7 P& E 2.9.4 铝的自钎软钎 Self-solde-ring Flux Used for Soldering Alumi-num Alloy Parts
# B( C0 f8 A% l- @$ }% l 2.9.5 铝合金面上敷以Nocolok钎剂-硅粉-合成树脂复合涂层 A Composite Coating on Aluminum Alloys Made by Resinized Silicon and Nocolok Flux
& @4 R3 D* c+ P" m5 m! x 2.10 铝钎焊的焊前准备和焊后处理8 `6 h4 ] p" }* L1 N
2.10.1 接头和夹具的设计 Joint and Jig Design
9 b* L8 t0 T8 N. b+ X7 Z3 G. i 2.10.2 工件的预清洗 Pre-cleaning ofWorkpieces to be Brazed# b( `' W3 E! z8 Z: k+ l' O5 I
2.10.3 工件焊后的清洗 Post-braze Cleaning of Workpieces
1 ?1 a% q. ^) w0 z( _1 w 2.10.4 镀覆 Finishing5 T: L) o6 u2 t3 c; @0 Z) t
第3章 铜和铜合金的钎焊 Chapter 3 Brazing and Soldering of Copper and Copper Alloys
! j( n. ?4 ~, i+ y8 A$ y; p4 c 3.1 概述 Introduction- @+ o, r1 p/ b( v y
3.2 钎焊性 Brazability and Solder-ability
: Q5 A, c" }9 S- j 3.2.1 纯铜 Copper2 X/ e6 T1 b# R( Y9 r r# ]
3.2.2 普通黄铜 Brasses6 S; L: l# a: M v( [
3.2.3 锡黄铜 Tin Brasses4 m& G7 f; g/ A- C, a8 o
3.2.4 铅黄铜 Leaded Brasses, U6 C, w1 I: g8 R! Z1 R0 U2 U
3.2.5 锰黄铜 Manganese Brasses- v+ y9 J9 N$ G' D$ b# M7 ]
3.2.6 锡青铜 Tin Bronzes
0 ?/ ?( p2 g* X5 e @+ v 3.2.7 铝青铜 Aluminum Bronzes o9 l& @' R6 M4 u8 I5 q
3.2.8 铍铜 Beryllium Copper$ n5 Y5 N5 b2 n, A. H. ?
3.2.9 硅青铜 Silicon Bronzes; Y) i3 n" f; U X0 g
3.2.10 铬铜和镉铜 Chromium Copper and Cadmium Copper
$ T. G- \0 m- e5 b3 E: o7 E& w- f 3.2.11 白铜合金 Copper-nickel Alloys5 V9 m6 O( E0 G n; E) [
3.3 钎焊接头间隙 Clearance of Brazed Joint
2 r' S& O5 Q# K3 I3 i( i/ j 3.4 软钎料 Solders- d1 G& ?2 o; T
3.4.1 镓基钎料 Gallium Based Solders6 a# v6 T# g0 _
3.4.2 铋基钎料 Bismuth Based Solders; |& G0 P, Z$ s, Y+ n- a& U
3.4.3 铟基钎料 Indium Based Solders1 u. \: l, { j G0 [5 @. Y5 S0 F
3.4.4 锡铅钎料 Tin Lead Solders3 v6 d; m, N9 s9 I" K
3.4.5 无铅钎料 Lead Free Solders* M4 X1 O2 [; f, U5 m
3.4.6 高温锡钎料 High Temperature Tin Solders6 q4 |# {5 H4 r
3.4.7 铅基钎料 Lead Based Solders) B; u( Z5 K( p$ p6 z% }
3.4.8 镉基钎料 Cadmium Based Solders/ a5 P4 f# x6 J' Y9 a' I% Q
3.4.9 金基软钎料 Gold Based Solders
# g* j L0 t$ R2 P1 [ 3.5 硬钎料 Brazing Filler Metals
: q# z! u0 ^/ U8 o5 M 3.5.1 对钎料的基本要求 Demands on Brazing Filler Metals# E2 e5 P5 w% o
3.5.2 钎料的分类 Classification of Bra-zing Filler Metals
" M. V8 S) _! l1 f- J F, X3 _! n1 d 3.5.3 钎料的型号与牌号 Designations of Brazing Filler Metals7 o _2 D( n/ n# S
3.5.4 银钎料 Silver Filler Metals
% Q# J2 e! g/ D4 N# h( l 3.5.5 低银钎料 Low Silver Based Filler Metals0 W8 j6 ^' D' i D5 U$ K
3.5.6 铜磷钎料 Copper-phosphorus Fill-er Metals0 D4 i2 q9 ^. M5 d( Q* b$ k
3.6 钎剂 Fluxes1 u2 D/ C, O& A. Z+ B4 Y# e
3.6.1 钎剂的功能 Functions of Brazing Fluxes
: b f! \$ y- W9 C# M2 ~& e; f) ^% O 3.6.2 对钎剂的基本要求 Demands on Brazing Fluxes) L+ j7 b' k7 b
3.6.3 钎剂的分类及型号 Classification and Type of Fluxes
8 I8 ^- u) T$ B$ D 3.7 软钎剂 Soldering Fluxes
! Z0 Y, E0 m. k+ E4 }* a6 v 3.7.1 腐蚀性钎剂 Corrosive Fluxes
+ P, h) C) z1 B 3.7.2 弱腐蚀性钎剂 Medial Corrosive Fluxes
! M) c' f* h- O+ I- E 3.7.3 无腐蚀性钎剂 Non-corrosive Flu-xes
; q: ]# h- A5 j M 3.8 硬钎剂 Brazing Fluxes X# G) C! Q! j9 m! R8 g
3.9 表面准备 Surface Preparation* m8 I! F, v8 v2 o' w
3.10 接头设计 Joint Design; S. X2 v3 k r$ J0 m: D
3.11 钎焊方法和工艺 Methods andTechnology of Soldering and Brazing- M1 p4 {2 L; u T
3.11.1 铜 Copper1 ?; F# O: m! o8 t0 p7 O' b% W
3.11.2 黄铜 Brasses
# N# R" \ Q# G( O 3.11.3 铜和黄铜软钎焊接头强度 The Strength of Copper and Brass Sold- ered Joints
5 t( D( a8 ^; ?( X6 g 3.11.4 锰黄铜 Manganese Brasses J/ P7 f* Y3 ]
3.11.5 铍铜 Beryllium Copper
, n8 p- E7 T* m& s% X* I2 o 3.11.6 铬铜 Chromium Copper1 w$ B a4 j3 @9 T/ r7 a
3.11.7 镉铜和锡青铜 Cadmium Copper and Tin Bronzes
$ T4 w1 U0 F6 W! \+ q( Q 3.11.8 硅青铜 Silicon Bronzes8 ]6 i# i$ E ]) H3 T
3.11.9 铝青铜 Aluminum Bronzes
+ w- ?, J8 _- Y8 h2 ]: [) w 3.11.10 锌白铜和锰白铜 Copper-nickel Alloys$ L7 P* l n- X
第4章 电子工业中的软钎焊 Chapter 4 Soldering in Electronic Industry
/ @% {& m! {2 I# D0 v7 l8 `6 q 4.1 电子制造与软钎焊 Electronic( C4 Q. `# J8 |: r4 }: U+ i
4.1.1 软钎焊在电子工业中的地位 The Position of Soldering Technique inElectronic Industry
4 Q# {9 x2 O8 k8 T! q 4.1.2 电子制造与电子封装 Electronic Manufacture and Electronic Packa- ging3 f6 T5 q p' b( n" O3 |! W" ^& y
4.1.3 电子工业中钎焊连接的特点及发展历程 The Characteristic and De- velopment Course of Soldering Technique in Electronic Industry
7 j# _ [# U& [) \- u 4.2 软钎焊连接的基本原理 Fun-damental of Soldering
; ^/ V. k/ [ E H7 V5 S 4.2.1 软钎焊的定义 Definition of Solde-ring; ]6 [; I& F( t3 Q& R5 f K( T
4.2.2 钎料与母材间的相互作用 Interac-tion Between Solder and Base Metal
/ y! S1 g" K0 d' R$ C 4.2.3 软钎焊性 Solderability9 t9 p9 m3 r* U, o" ]7 L
4.2.4 影响电子元器件软钎焊性的因素 Influence Factors on Solderability of Electronic Components
& O' y( C4 Z% I# H0 b 4.2.5 钎焊性的测试与评价 Solderability Testing and Evaluation
- {* z. c! d4 p6 F" T+ J 4.3 软钎料合金 Solder Alloys
" Y$ V7 g& z) f 4.3.1 锡铅钎料 Tin-lead Solders
6 t. B9 S- X# V4 f1 d. k0 ?, z; b 4.3.2 无铅钎料 Lead-free Solders
6 _$ A8 N- p1 U/ R 4.4 软钎剂 Soldering Fluxes
! _) \" x7 Z* P: e 4.4.1 软钎剂反应原理 Fundamental of the Reaction of Soldering Flux$ J1 @8 q' L" j6 B, y, f) U! c& n
4.4.2 软钎剂的分类 Classification of Soldering Flux' t5 a- l" K; \( P3 h
4.4.3 软钎剂的组成 Composition of SoIdering FIux
: _, F- H% Z3 g2 U4 S% \; E 4.5 钎料膏与药芯软钎焊丝 Solder Paste and Flux-cored Solder Wire, f$ j9 }: j% q' u5 ]' q
4.5.1 钎料膏的分类 Classification of Solder Paste, v3 ~+ B2 t% U% m- E2 ?5 k
4.5.2 钎料膏的组成 Composition of Solder Paste
& r, }, F# x# ` 4.5.3 典型钎料膏配方 Typical Compo-sitions of Solder Paste
7 p+ R. R6 r: i) A5 d) R 4.5.4 钎料膏的性能 Properties of Solder Paste& }) Z) H( k( j, [' Q. x
4.5.5 钎料膏的选用 Selection of Solder Paste& D' R0 s a. x$ o9 L
4.5.6 药芯软钎焊丝 Flux-cored Solder Wire
0 Y6 p1 g" w( b; q# a2 o 4.6 电子组装技术 Electronic As-sembling Technology8 x( t$ X5 d2 ]+ e' a
4.6.1 电子组装概述 Introduction of El-ectronic Assembly
' y( I) j+ l, E 4.6.2 印刷技术 Solder Paste Print3 V( i+ g' t- H1 E8 m/ [
4.6.3 贴片技术 Pick and Place
2 |, |( L& B; M) `5 u& V( s 4.6.4 再流焊 Reflow6 K5 Q% d4 ]+ }+ V; v% y
4.6.5 波峰焊 Wave Soldering
8 Q# G. v$ w4 D 4.6.6 返修技术 Rework5 J; E% ^9 W1 ~5 d0 E
4.6.7 选择性焊接技术 Selective Solde-ring
4 r" t+ Q$ C$ a5 ]7 v3 h6 s 4.6.8 通孔再流焊接技术 Through-hole Reflow
7 y: y1 }. N5 a7 o0 v4 a 4.7 倒装芯片技术 Flip-chip
) o, O+ k2 N3 x h- N 4.7.1 倒装芯片简介 Introduction of Flip-chip* Y7 W! X1 p& i: c- m1 l
4.7.2 软钎料凸点 Solder Bump, k9 D& z- a r: k% j V" ?# d
4.7.3 倒装焊工艺 Flip-chip Bonded Process4 s" o$ C; @! v4 @
第5章 碳钢、铸铁的钎焊 Chapter 5 Brazing and Soldering of Carbon Steels and Cast Iron: {% m! j, M6 L9 R& ?1 _
5.1 碳钢的钎焊性 Brazability and Solderability of Carbon Steels% `+ _& T; x, C1 d5 b4 k& I
5.2 碳钢的表面清理 Surface Prep-aration of Steels6 S4 B2 \9 A3 B$ y0 _+ j
5.3 碳钢的软钎焊 Soldering of Steels: Z- @/ \: P/ u3 v3 H; W3 H
5.4 碳钢的硬钎焊 Brazing of Steels5 u3 V, W* M" ~% R, ?6 ~
5.4.1 还原性气氛 Reduction Atmospheres3 ]5 u1 r9 L& w8 G
5.4.2 惰性气体 Inert Gas4 H: T+ j9 F$ r
5.4.3 真空 Vacuum! y8 f7 @ K' B8 P' t
5.5 钎焊工艺 Technology of Brazing
- N6 H; L" c- o* |, A) a 5.5.1 铜钎料 Copper Filler Metals
% x- p* n6 G& t 5.5.2 铜锡钎料 Copper-tin Filler Metals$ c; u( P& @8 N" B# B, O& L
5.5.3 铜锌钎料 Copper-zinc Filler Metals' |1 ]" ^' X- K- @+ W/ Q0 s
5.5.4 银钎料 Silver Filler Metals
0 g- M0 U' D- `7 A- l0 o# D, } 5.5.5 复合钎料 Composite Brazing Alloys G" T: N: l$ {4 A M: z1 U& F$ c( P
5.5.6 钎焊接头强度 Strength of Brazed Joints) b1 E+ [) w4 `
5.6 铸铁的钎焊 Brazing of Cast Iron
' b7 x: n% h% L9 j# l9 b5 s 5.6.1 概述 Introduction
; X0 z( j U- V4 D$ q 5.6.2 铸铁的钎焊性 Brazability of Cast Iron% J4 }) f$ T. q1 P0 F
5.6.3 钎焊工艺 Technology of Brazing& @; t" c6 g' \- Z) N
第6章 不锈钢的钎焊 Chapter 6 Brazing and Soldering of Stainless Steels# ^% A1 R/ e2 U
6.1 概述 Introduction
* m, L/ G# Q3 M" [ 6.2 不锈钢的钎焊性 Brazability and Solderability of Stainless Steels
T' ^3 h# E3 z. I4 H' ~7 n! } 6.3 表面准备 Surface Preparation
7 V, V. N% c! T1 R5 L* S# |" t 6.4 不锈钢的软钎焊 Soldering of Stainless Steels
% h6 E- e) A" E- w4 }; W 6.5 不锈钢的硬钎焊 Brazing of Stainless Steels
" e( a8 {* r7 v0 H d! g 6.5.1 银钎料 Silver Filler Metals
+ ?7 I# F" L& j9 L+ ]0 M: P 6.5.2 高温铜基钎料 High Temperature Copper Based Filler Metals
9 y: H, p1 e6 ?8 E; j5 R 6.5.3 锰基钎料 Manganese Based Filler Metals
, w) T, h! z5 M: E- t* x* `7 ~# s 6.5.4 镍基钎料 Nickel Based Filler Met- als1 f2 R: J8 [. l# E4 _1 |) e
6.5.5 非晶态镍基钎料 Amorphous3 ~1 y% Z. D) j) A. ?: X
6.5.6 铁基钎料 Iron Based Brazing Al-loys8 X, C9 q' U2 s$ A9 U
6.5.7 金基钎料 Gold Based Filler Metals
9 i! ]7 ]4 j7 Y: r 6.5.8 含钯钎料 Palladium-bearing Filler Metals' N8 B8 u' H4 f; ^" U! I5 I
6.5.9 硬钎剂 Brazing Fluxes, G5 G( {0 n3 ~ P3 |# ?# Z
6.5.10 硬钎焊工艺 Technology for Bra-zing of Stainless Steels
9 P9 [- O. c O5 O第7章 高温合金的钎焊 Chapter 7 Brazing of High Temperature Alloys9 e- _! Z/ f8 }0 X9 i4 ~
7.1 概述 Introduction( h: m% K P/ x5 k l5 |
7.2 钎焊性 Brazability" }1 F6 a- q0 d; s4 E
7.3 钎料 Brazing Filler Metals& p& B' q# v7 m1 J
7.3.1 银钎料 Silver Filler Metals% y. q' V$ d& }" h, {# t; I9 k
7.3.2 铜基钎料 Copper Based Filler Metals
8 e+ O5 v3 s' R3 @' Q 7.3.3 镍基钎料 Nickel Based Filler Metals
# ^/ \9 p# N% u5 O 7.3.4 活性扩散钎焊钎料 Activated Dif- fusion Brazing Filler Metals
, ]: S$ Y1 O8 ~. F 7.4 钎焊工艺 Brazing Technology of High Temperature Alloys# ^$ T* x4 r- K5 a/ S$ `. K) D& x
7.5 TD-Ni的钎焊 Brazing of TD- Ni
: I) i8 F, `- ?2 y1 ^% T 7.6 瞬态液相连接 Transient Liq-uid Phase Bonding
& e3 h3 w$ Z; c( E6 s- S9 n 7.6.1 瞬态液相连接的过程 Transient Liquid Phase Bonding Process
( c$ T) E4 ]- }8 r0 Z. E 7.6.2 瞬态液相连接的参数 Parameters of the Transient Liquid Phase Bond- ing
: C! R+ R$ c; U+ R) q 7.7 大间隙钎焊 Wide-gap Brazing' H% L" Q% J* v3 r0 \( H9 @. W
7.7.1 混合粉末法 Brazing with Mixed Powders
f5 i3 l1 j. y! X 7.7.2 预填高熔点粉末法 Preplacement with High Melting Point Powders
( b$ Z& Y% K$ R4 l% R第8章 难熔金属钨、钼、钽、铌的钎焊 Chapter 8 Brazing of Refractory Metals:Tungsten,Molybdenum,Tantalum and Niobium/ |; u- S! K9 W3 v- t% K" p
8.1 概述 Introduction( J7 D/ N+ U# D" v$ T# m$ h. U
8.2 钨、钼、钽、铌及其合金的性能和牌号 Properties and Desig-nations of Tungsten,Molybde- num,Tantalum,Niobium and its Alloys
' C) o" u9 m/ w: D2 M 8.2.1 钨、钼、钽、铌及其合金的物理及力学性能 Physical and Mechani- cal Properties of Tungsten,Molyb-denum,Tantalum,Niobium and its Alloys
, N# L3 q, ]. h4 ?0 k& K 8.2.2 钨、钼、钽、铌及其合金牌号 Designations of Tungsten,Molyb-/ V2 u; H1 S' O9 ~4 K
8.3 钨、钼、钽、铌的钎焊性 Brazability of Tungsten,Mo-lybdenum,Tantalum and Nio-bium7 S, O% ~) F8 R( S, s
8.3.1 材料的再结晶温度 Recrystalliza-tion Temperature for Refractory Metals8 `+ s0 ~, S3 a* V/ f
8.3.2 周围介质的作用 Effect of the Atmosphere9 I; h4 Z" T) k4 ]. i
8.4 难熔金属的焊前准备 Surface Preparation for Brazing Refrac- tory Metals1 v5 k+ `9 T+ Y& e) M
8.4.1 脱脂 Degreasing
6 T8 d+ h( { l 8.4.2 钨、钼金属的化学清洗方法 Chem-ical Cleaning Methods for Tungsten and Molybdenum! U" Z( p0 U0 l( S
8.4.3 钽、铌金属的化学清洗方法 Chem-ical Cleaning Methods for Tantalum and Niobium( `* T J! C, b1 T! X6 q
8.5 难熔金属的钎焊 Brazing of Refractory Metals
- s& y& x9 q0 P" @* ^ 8.5.1 钨、钼及其合金的钎焊 Brazing ofTungsten,Molybdenum and its Alloys8 A4 F% A+ c8 w& M: Y7 f, l
8.5.2 钽及钽合金的钎焊 Brazing of Tantalum and its Alloys, {6 V8 e* S4 F
8.5.3 铌及铌合金的钎焊 Brazing of Ni- obium and its Alloys
% k/ f9 z; {9 X 8.5.4 异种难熔金属以及难熔金属同其他材料的钎焊 Brazing of Dissimilar Refractory Metals and Brazing of Refractory Metals with Other Al-loys2 J5 f& `- |' Q! z9 O% q% w' V- l
8.6 钨、钼、钽、铌钎焊接头的应用Applications of Brazed Joints of Tungsten,Molybdenum,Tan-talum and Niobium
4 m- z. I2 Q5 L* i3 G" k第9章 钛、锆及其合金的钎焊 Chapter 9 Brazing of Titanium,Zirconium and Their Alloys
1 k. S7 `" x1 l6 ] M 9.1 概述 Introduction7 H6 b' Y7 V- h3 P# ]6 X7 y) z- f# _
9.2 钛、锆及其合金的理化特性及分类 Physical and Chemical Properties and Classifications of Titanium,Zirconium and their Alloys0 s7 ]- |. y1 I
9.2.1 钛及其合金的理化特性及分类 Physical,Chemical Properties and Classifications of Titanium and its Alloys5 @6 c, a$ e4 b
9.2.2 锆及其合金的理化特性及分类 Physical and Chemical Properties and Classifications of Zirconium and its Alloys
6 M; {- A- _' b+ R! D( e/ I 9.3 钛、锆及其合金钎焊特点 Bra-zing Characteristics of Titani-um,Zirconium and their Alloys
; f6 u6 \. G: d 9.4 钎料 Filler Metals
: A ~7 p7 S1 ?) k+ H) d) R( C 9.4.1 钛及其合金用钎料 Filler Metals for Brazing Titanium and its Alloys* C: { K; A' w
9.4.2 锆及其合金钎焊用钎料 Filler Metals for Brazing Zirconium and its Alloys
5 B+ B" D1 B9 W) r( y! ] 9.5 钎焊方法和设备 Brazing Methods and Equipments
: S* F6 E, h& l& \1 s) {4 ^ 9.6 钎焊前清理和表面准备 Clean- ing and Surface Preparation for Workpiece to be Brazed; }: g4 d; r4 U! ~& |& `" x
9.7 钎剂和保护气氛 Fluxes and Protective Atmospheres
/ V( M: p0 k( I1 O 9.8 钛合金与其他材料的钎焊 Brazing of Titanium Alloys to other Materials9 d" S5 ~9 f' F0 M, D6 D0 p; W
9.8.1 钛与铝的钎焊 Brazing Titanium to Aluminum
! |0 v: q. f- z- D 9.8.2 钛与不锈钢的钎焊 Brazing Titani-um to Stainless Steel ^$ _' \3 t o* l3 l- F% {3 {5 |
9.8.3 钛与铜的钎焊 Brazing Titanium to Copper7 |9 E' @& [: `4 s3 u$ K% N
9.8.4 钛与铍的钎焊 Brazing Titanium to Beryllium
% k+ n5 ^- c8 G3 G 9.8.5 钛与陶瓷的钎焊 Brazing Titani-um to Ceramics
) u/ v% _1 V A8 n5 i! n; ], ^ 9.9 钛合金钎焊技术的发展 Deve-lopments in Brazing Technique of Titanium Alloys
+ g* q- p* H. R 9.9.1 焊接钎焊 Weld-brazing
`& k0 Z& w6 Q 9.9.2 瞬间液相扩散焊 Transient Liquid: N4 N, c" |/ G8 ^) v
9.9.3 液相界面扩散焊 Liquid Interface Diffusion Bonding
+ m, p8 a# r i: E4 b 9.10 应用 Applications n1 [0 l; n! M8 o$ X
9.10.1 钛及钛合金钎焊的应用 Applica-tions of Brazing Titanium and its Alloys+ V; L6 G8 k8 b5 m. f5 ]# { V9 K
9.10.2 锆及锆合金钎焊的应用 Appli-cations of Brazing Zirconium and its Alloys
6 { i! w/ i! s2 P' q第10章 铍、镁合金的钎焊 Chapter 10 Brazing of Beryllium,Magnesium Alloys
& N* J# v1 X2 D- L0 [2 i; P+ j5 { 10.1 铍的钎焊 Brazing of Berylli-um1 a* ]3 t: K$ n6 p$ ~4 u
10.1.1 铍的钎焊性 Brazability of Beryl-lium
, ~$ s6 t: v: W 10.1.2 铍的表面准备 Surface Prepara- tion of Beryllium p l0 g. M `5 p5 r% s
10.1.3 钎焊铍用钎料 Filler Metals for Brazing Beryllium8 a; t7 ]6 N9 m3 }
10.1.4 钎剂和气氛 Fluxes and Atmos-phere8 @. ? ~; k: G4 u
10.1.5 铍的钎焊工艺 Brazing Proce-dures of Beryllium
" G A0 j4 E6 A/ N9 e3 _) n+ P0 Y 10.1.6 铍钎焊时应注意的问题 Notes on Brazing of Beryllium
- C/ Y1 q) |3 @5 W9 @8 I2 A4 A 10.1.7 铍钎焊的应用 Applications
" F l6 j& m/ e 10.2 镁和镁合金的钎焊 Brazing of Magnesium and its Alloys
! E) E8 u- E- s 10.2.1 镁合金的钎焊性 Brazability of Magnesium Alloys
% w5 F: D6 r1 x) B% L8 A! T 10.2.2 镁合金钎焊用钎料 Filler Metals for Brazing Magnesium Alloys0 o! x7 X) z; i" K6 Z+ u
10.2.3 镁合金钎焊用钎剂 Fluxes for Brazing Magnesium Alloys1 _" N t, }/ f
10.2.4 钎焊前表面清理 Surface Clea-ning before Brazing( c; Z+ d9 R) ?( y! A
10.2.5 镁合金的钎焊过程 Brazing Processes of Magnesium Alloys
4 s2 C9 ?8 l/ i( ^ 10.2.6 焊后清洗 Post cleaning* t; Q( R) j- @" S! o, H/ U7 |6 |
第11章 硬质合金的钎焊 Chapter 11 Brazing of Carbides% w0 g+ c9 L; d, ?' ^7 L
11.1 概述 Introduction
: w' `6 O& Q. c; Q5 I 11.1.1 硬质合金的分类 Classification of Carbides5 z: W& T$ b! `
11.1.2 硬质合金的性能和用途 Proper-ties and Applications of Carbides& Q I& m) j3 G& j7 d5 ~' t
11.1.3 硬质合金的冶金特性 The Metal-lurgical Characteristics of Car-bides
+ |6 R1 } E1 z, Y. O/ h* t 11.2 硬质合金工具的钎焊 Brazing of Carbide Tools
3 _* o% \+ O. P% B( H" G 11.2.1 硬质合金工具基体材料的选择 Selection of Substrate for Carbide Tools
. I' Q3 x( A0 p 11.2.2 硬质合金工具钎缝的设计 Joint Design of Carbide Tools
7 X) ]$ u$ @5 |9 l# {9 O+ Z 11.2.3 硬质合金工具钎缝的力学性能 Mechanical Properties of the Brazed Carbide Tools Joint
( s, G. f8 F7 y+ f 11.3 硬质合金的钎焊性 Brazabili-ty of Carbides8 g6 M. H" D% S' j; g. m' T7 r
11.3.1 硬质合金的钎焊润湿性 Brazing Wettability of Carbides: J. Y% P! G* Y* `! P$ P. q, E: j
11.3.2 硬质合金的钎焊内应力 Residual Stress of Brazing Carbides0 o& l. r( q2 ?. P1 H# b p E: e
11.4 钎料与钎剂 Filler Metals and Fluxes
' p* a; h8 a1 m& H: N/ { 11.4.1 硬质合金钎焊常用钎料 Conven-tional Filler Metals Used for Bra-zing Carbides
: ~) I+ E$ B# N( B4 R# I 11.4.2 钎料性能的比较 Property Comparison of the Filler Metals8 {. h: q6 m' h. f
11.4.3 选择钎料的方法 Selection of Fill-er Metals
1 ]7 v- X, q6 B7 A2 c 11.4.4 硬质合金钎焊用钎剂 Fluxes for Brazing Carbides
, H& J7 Y; \& e) @3 k2 d. a& W5 e; b 11.5 硬质合金钎焊工艺 Technique for Brazing Carbides
( \/ W& L) ^ { 11.5.1 硬质合金工具常用钎焊方法 Usual Methods for Brazing Carbide Tools
# e P$ c) G8 h3 z4 z3 X, X v 11.5.2 钎焊工艺过程及参数确定 Brazing Technical Process and Selection of Technical Parameters
3 \( _3 a# S& {0 _/ V& o, I 11.5.3 零件装配、定位与钎料添加 As-sembling and Fixing of Accesso-ries,Feed of Filler Metals
# f2 _6 H m9 [5 H5 |8 C; Z* [ 11.5.4 钎焊的预处理及焊后处理 Pre-treatment and Post-treatment of Brazing Process' U5 |6 ], D7 g2 P1 P
11.5.5 钎焊工艺规程内容 Regula-tions of Brazing Process$ k6 p. D- X. M2 J' z4 l
11.6 钎焊裂纹的产生机理与预防措施 Formation Mechanism of Cracks and Preventing Meas-ures During Brazing Process; N* P* E" d8 e4 \
11.6.1 工具结构引发的裂纹 Cracks Caused by Tool Structure4 W, }4 ]0 g8 u/ B! {" Y9 x7 _
11.6.2 热应力引发的裂纹 Cracks Caused by Thermal Stress; l5 N0 H* E* q5 V* @7 |; ~' f7 Y
11.6.3 力学性能差异引发的裂纹 Cracks Caused by Difference of Mechani-cal Properties
2 D& F L/ J% } 11.6.4 前后处理导致的裂纹 Cracks Caused by Pre-treatment and Post-treatment1 N3 o1 e" `1 _* r0 H& G) ~5 r/ {' e
11.6.5 预防钎焊裂纹的措施 Preventing Measures for Brazing Cracks
) Z% l; P2 \3 q 11.7 防止脱焊及提高钎缝强度的措施 Measures for Preventing Brazing Failure and Improving Strength of Brazed Joint4 k. ?# O) z0 ]7 h* f9 k `
11.7.1 硬质合金脱焊的原因 Failure Causes during Brazing Carbides. c" I+ N9 O: i5 n+ u) `. h
11.7.2 提高钎缝强度的设计方法 Desig-ning Methods for Improving the Strength of Brazed Joint, {: a. O9 {+ L& z. d
11.7.3 提高钎缝强度的工艺方法 Tech-nical Methods for Improving the Strength of Brazed Joint% k; B" ?9 d0 m: ~/ Z
11.7.4 提高钎缝强度的钎焊材料 FillerMetals for Enhancing the Strength of Brazed Joint
# ], _" J5 t+ [8 u1 Z6 v$ e, H3 ] 11.8 硬质合金工具钎焊实例 Exam-ples of Brazing Carbide Tools! l# ^$ v) x6 f+ r2 x* Y
11.8.1 金属切削刀具的钎焊 Brazing of Metal Cutting Tools
+ S6 m. u" d+ Q5 ~, ? 11.8.2 非金属切削工具的钎焊 Brazing of Non-metal Cutting Tools. X4 _% r- R) n
11.8.3 硬质合金模具的钎焊 Brazing of Carbide Dies
9 F5 ]. k2 V4 L6 ?3 j 11.8.4 测量器具硬质合金的钎焊 Bra-zing of Carbides Measuring In-struments
! F+ O: s7 j) w$ }2 }) Z 11.8.5 矿用采掘工具的钎焊 Brazing of Excavating Tools Used in Mining
3 \8 H# r- R9 J1 w 11.8.6 破碎工具的钎焊 Brazing of Fragmentation Tools
, N) a$ j' G+ L p9 ^$ f* n 11.8.7 硬质合金钎具的钎焊 Brazing of Carbide Used in Rock Bit Drill4 W9 m; q: s$ {+ b% P
11.8.8 盾构机硬质合金工具钎焊 Bra-zing of Carbides Tools Used in Shield Tunneling Machine! Q8 z% }6 o) _8 \; z% E- z
11.8.9 眼镜板的钎焊 Brazing of Wear-Resisting Plate+ J9 u1 k; m$ T% Z
11.8.10 硬质合金捣镐的钎焊 Brazing of Beater Pick4 F6 G c* [- }
11.8.11 硬质合金修井工具的钎焊 Bra-zing of Work-over Tools
" X5 W+ K! M; p( A2 z/ D' l0 m第12章 金刚石工具的钎焊 Chapter 12 Brazing of Diamond Tools/ K2 G' \5 M2 p& Q, X; Q* N
12.1 概述 Introduction
6 {7 ]9 x* G2 Z5 @ 12.1.1 金刚石及其分类 Diamond and6 r( B- Z @- `* q
12.1.2 金刚石的性能和用途 Properties and Applications of Di-amond$ c& h" e8 Q- ~( X& c
12.1.3 常用金刚石工具简介[2,6,8,53] Brief Introduction of Usual Diamond Tools C W* T6 P: x0 G
12.1.4 金刚石及金刚石工具的钎焊性[9,10,11] Brazability of Dia-mond and Diamond Tools# B1 C) v7 x7 ]( \- `7 r- V/ c3 a- f
12.2 金刚石工具的钎焊特点 Brazing Characteristics of Dia-mond Tools
5 X3 i" P. \3 _! C* A: ?: Y 12.2.1 金刚石工具的钎焊方法 Brazing Methods for Diamond Tools
; e- V$ @/ y9 d' z; c* i0 ] G 12.2.2 金刚石工具的钎焊温度 Brazing Temperature of Diamond Tools6 ?1 ^- f! W. t& L
12.2.3 金刚石工具的钎缝强度 Strength of Brazed Joints in Dia-mond Tools
2 ^+ E* O& G* H% ?/ y% o& b1 H1 f: f 12.2.4 单晶金刚石及单层金刚石工具的钎焊 Brazing of Single Crystal Diamond and Single Layer Diamond Tools" k6 N$ A' n9 v. l& z4 r* D# G
12.2.5 PCD和PDC的钎焊 Brazing of PCD and PDC
/ e7 e+ B8 D$ N0 @/ e) H) @ 12.2.6 PCBN工具的钎焊 Brazing of PCBN Tools1 n7 a! n- V' d+ q
12.2.7 金刚石工具的钎焊工艺过程 Brazing Technical Process of Di-amond Tools3 u3 Y0 Y+ b1 Q" y2 g3 _" g
12.3 钎料与钎剂 Filler Metals and Fluxes
& y9 y) C0 u5 q+ { 12.3.1 金刚石工具钎焊用钎料 The Filler Metals Used for Brazing Di-amond Tools
2 _9 U! `- h+ {- ^ 12.3.2 钎料性能比较 Property Compar-ison Among the Filler Metals
7 r) ?0 c, b1 B% s4 `& ?! K7 W& F 12.3.3 钎料的合理选择 Rational Choice of the Filler Metals5 h" b- A0 v1 w% Q0 K: K }) i3 v' v) M
12.3.4 钎剂的合理配用 Rational Match of the Fluxes
. w+ S" z% T H% L8 m7 P 12.3.5 金刚石单晶和石墨用钎料 Filler Metals Used for Brazing Single Crystal Diamond and Graphite1 S6 }$ d0 A S' t
12.4 金刚石工具脱焊的机理及应对措施 The Failure Mechanism in Brazing Diamond Tools along with its Improving Measures( ]2 c+ I2 o, w# C( V8 N2 {) F
12.4.1 钎料强度与脱焊 Strength of Filler Metal and Brazing Failure9 z! E4 \( t$ h% Q& e
12.4.2 胎体成分与脱焊 Composi-tion of Inlay in Cutting-tip along with Brazing Failure& n3 @% _$ | `2 O
12.4.3 钎焊工艺与脱焊 Brazing Technique and Brazing Failure0 ], `; P( v0 }) d& L' b" v, E
12.4.4 工况条件与脱焊 Working Condi-tion with Brazing Failure
* i; m* L0 _" n' z I 12.4.5 避免脱焊的措施 Measures for Preventing Brazing Failure
S4 D' h' `! g0 b3 v3 Y! h 12.5 金刚石的热稳定性 Thermal Stability of Diamond a# A+ G8 E/ H. E1 S/ I: a
12.5.1 金刚石的热稳定性 Thermal Stability of Diamond
3 X5 l* I" ~) ^4 m" e+ t 12.5.2 包裹体与热稳定性 Influence of Impurities on the Thermal Sta-bility of Diamond
& F& q r; X2 z! K; o! z% W 12.5.3 钎焊过程对金刚石性能的影响 Influence of Brazing Process on the Property of Diamond
8 W: a9 _. s4 e& f$ T- H 12.6 粉状钎料在金刚石工具中的作用 Role of Powder Filler Metal in Brazing Diamond Tools% `: ^" e) q; ]5 L1 b4 T- z
12.6.1 胎体对金刚石的把持机理 Fixation of Powder Metals in Inlayon Diamond
& o7 [5 s% a6 Y1 e! A b4 N6 z- O$ { 12.6.2 活性元素对金刚石与胎体结合的影响 Effect of Active Elements on the Bonding of Diamond with Inlay" _% o. Y1 [/ L
12.6.3 粉状钎料形式的预合金粉末 Pre-alloyed Powder Used as Pow-der Filler Metal% A% j& l$ Y E% m% ^9 u# x4 @& f8 l
12.6.4 粉状钎料对金刚石的把持力 Fixing Strength of Powder Filler Metal on Diamond in Inlay ^3 Q' u. [. m! S$ T M/ }
12.6.5 粉状钎料提高金刚石工具的使用寿命 Powder Filler Metals En-hance the Service Life of Diamond Tools" J1 `6 b) \: J# m/ Z
12.6.6 粉状钎料提高金刚石工具的锋利度 Powder Filler Metals Improve Tartness of Diamond Tools; x. G* }/ R9 Y; A+ w+ m5 m& t
12.7 金刚石工具的钎焊举例 Ex-amples of Brazing Diamond Tools
( p8 \3 Z' r! N 12.7.1 热压型石材加工用金刚石锯片的自动感应钎焊 Auto-induction Bra-zing of Diamond Saw for Cutting Thermal Pressed Stone
* X# Z G3 @& R- H8 V: X8 g+ X 12.7.2 烧结型金刚石薄壁钻的感应钎焊 Induction Brazing of Cemented Thin-wall Diamond Drills
+ f- k! r* Y" G5 |/ b7 ^$ M 12.7.3 地质类金刚石钻头的浸渍钎焊 Dip Brazing of Natural DiamondDrills* b1 q2 { B7 d% S9 e( Q: w: ~5 Q8 K
12.7.4 金属拉丝用聚晶金刚石(PCD)的炉中钎焊 Furnace Brazing of PCD for Metal Wire Drawing
1 P i) t+ Y8 j/ ]1 ^$ r3 {% p! n 12.7.5 复合片(PDC)石油钻头的钎焊 Brazing of PDC for Petroleum Drill-tip
0 B6 s+ t1 |. w5 D% ^# z; f 12.7.6 机械加工用金刚石珩磨磨石的电阻钎焊 Resistance Brazing of Dia-mond Grinding Bar Used for Me-chanical Processing4 E8 e# M* E1 x8 V
12.7.7 玻璃加工用金刚石磨边轮的火焰钎焊 Flame Brazing of Diamond Range Grinding Disc for Glass Processing
+ G2 b4 G- K$ A4 I4 `0 d4 u6 p 12.7.8 金属切削用PCBN的火焰钎焊 Flame Brazing of PCBN for Metal Cutting. d' R$ Y5 v. k0 ^2 R; Z: r: w
12.8 石墨及石墨的钎焊 Graphite and its Brazing
$ u% j! K3 N" r* b9 q 12.8.1 石墨及其性质 Graphite and its Properties1 c. d" ]* s' K. O) g! B+ X
12.8.2 石墨的钎焊性 Brazability of Graphite/ g% w- P8 t: t: o) z
12.8.3 石墨与石墨的钎焊 Brazing Graphite to Graphite
4 ~, b+ Z$ i# Y: N7 s 12.9 石墨与其他材料的钎焊 Brazing Graphite to other Ma-
+ Z. h' ]1 f$ d5 ^9 ? 12.9.1 石墨与钼钨的钎焊 Brazing Graphite to Molybdenum and Tungsten U3 p9 e% q% ~8 B
12.9.2 石墨与陶瓷的钎焊 Brazing Graphite to Ceramics
Z) K/ y4 u; e6 ^# ` 12.9.3 石墨与不锈钢的钎焊 Brazing Graphite to Stainless Steel
) Q' i0 Y8 [' Y) I9 J 12.9.4 石墨与铜的钎焊 Brazing Graph-ite to Copper
4 U, W9 ]' Q: l第13章 半导体材料硅、砷化镓的钎焊 Chapter 13 Soldering of Semiconductor Materials:Silicon and GaAs: } O* R6 p; F% w5 ]/ o
13.1 概述 Introduction D5 V+ U0 ?2 C) X
13.2 半导体材料简介 Brief Intro-duction on Semiconductor Ma-terials
# y5 {# V5 h4 Q 13.2.1 硅的物理、化学特性 Physical and Chemical Properties of Silicon/ m) h7 G0 a5 _( e# D$ \
13.2.2 砷化镓的物理、化学特性 Physi-cal and Chemical Properties of GaAs
4 G& Z/ W# l% y 13.3 硅器件的钎焊 Soldering of Silicon Devices" g" i. q( s/ s7 k
13.3.1 硅器件用钎料 Solders for Silicon Devices. r& C8 T4 s( d! |* V
13.3.2 焊区金属化层的制备 Prepara-tion of Metallization for Bonding Zone. c" o: m4 y% i" u+ L0 ? [
13.3.3 硅器件钎焊工艺 Soldering Pro-cedures of Silicon Devices& T7 d; O9 q7 u- B5 u
13.4 砷化镓器件的钎焊 Soldering of GaAs devices
* M) V0 q V* e8 m7 c 13.4.1 金属-半导体接触及金属化 Con-tacts of Metal-semiconductor and Metallization p; C" S' ^ x/ l
13.4.2 砷化镓芯片钎焊 Soldering of GaAs Chips2 W1 d* W( l9 ]+ C! e
13.5 其他钎焊方法 Other Solde-ring Processes
/ ?& A& M/ y: |0 D/ ^ 13.6 半导体器件钎焊的可靠性 Re-liability of Soldering Semicon-ductor Devices
+ }0 t) [1 }2 Z% d V1 O" p第14章 陶瓷与金属的钎焊 Chapter 14 Brazing of Ceramics to Metal
3 W: X9 E9 x" r" y, V 14.1 概述 Introduction
) s V9 x6 H4 w$ T' B, [ 14.2 常用陶瓷与金属的性能与特点 Characteristics of General Ce-ramics and Metals- ?, R+ v/ _# O# i" E
14.2.1 常用陶瓷的性能与特点 Charac-teristics of General Ceramics/ F7 Z! y$ ? u/ b8 v
14.2.2 与陶瓷钎焊常用金属材料的性能与特点 Characteristics of Com-mon Metal Materials Brazed with Ceramics& k1 I5 `0 R" v( H- J6 F L6 l' l
14.3 陶瓷与金属钎焊的主要方法及其材料与工艺 Brazing Processes of Ceramics with Metals and Filler Materials
5 r# D$ K C- `. { 14.3.1 间接钎焊法 Two-step Brazing
# q# v8 \6 X- L/ E5 l 14.3.2 直接钎焊法 Direct Brazing
1 }9 }3 P# j2 d 14.4 陶瓷与金属钎焊接头设计 Design of Ceramics/MetalJoints
! @; E' a: E. ]$ ?1 |! q 14.4.1 陶瓷与金属钎焊接头的基本形式 Basic Types of Joints/ ^, E+ X# r4 F2 _. R% J& m6 ^/ F
14.4.2 陶瓷与金属钎焊接头设计注意事项 Notes on Design of Joints3 V# H: }9 L8 O2 T) U; g
14.5 陶瓷与金属钎焊接头的质量检测 Inspections of Ceram-ics/Metal Brazed Joint
! A" m& ]7 v8 E6 U# ~ 14.5.1 钎焊接头的气密性检测 Leak Test of Brazed Joint
6 e: M: p7 t/ S% \0 ^' `% K+ i 14.5.2 钎焊接头的强度测试方法 Strength Test of Brazed Joint
( K" ~2 o1 `: G- ^& c 14.6 陶瓷与金属钎焊结构应用实例 Applications of Ceramics/Me-tal Brazed Structure2 ^* ]3 T5 u- A/ Y6 _& o! u
14.6.1 汽车发动机增压器转子 Ce-ramics/Steel Turbocharger Rotors
- }7 c$ F+ y/ J) d$ [ 14.6.2 陶 瓷/金 属 摇 杆 Ceramic/Metal Rocker Arms% N4 O3 H1 ]/ t
14.6.3 汽车发动机陶瓷挺柱[ Ceram-ic/Metal Composite Cam Follower% w3 S: U* {, J. h; l
14.6.4 其他电子器件中采用陶瓷与金属封接的一些实例 Applications of Ceramic/Metal Sealing in Elec-tronic Device
6 i, c% R/ S7 t. R6 j, T- Y第15章 真空电子器件常用金属的钎焊 Chapter 15 Brazing of Conventional Metals forVacuum Electronic Devices
- s: P$ x" ~- n9 s* g" w4 B9 A- J 15.1 概述 Introduction
6 f3 e8 k- L2 v& }% `- | 15.2 真空电子器件钎焊常用金属和钎料 Conventional Metals and Filler Metals for Brazing in Vacuum Electronic Devices# q+ {6 `9 |& `* R0 y7 f
15.2.1 金属与合金 Metals and Alloys9 G3 T5 C) J+ h6 W) K4 n( y
15.2.2 钎料 Brazing Filler Metals4 ]$ V' ^3 [) j0 t, {+ V
15.3 钎焊工艺技术 Brazing Tech-niques# T; |7 G5 C, ?) y$ q! g- W( H
15.3.1 金属零件的焊前处理 Pre-bra-zing Treatment of Metallic Parts
# h: [& R1 c( w& T% O0 r1 O 15.3.2 钎焊方法与工艺规范 Brazing Processes and Operating Parame-ters
6 _. m1 ~+ F0 Q9 n$ s: }( C5 A0 H 15.3.3 钎焊用模具、夹具的设计 Design of Fixed Mould for Brazing3 F" M2 _; _/ P5 L' i5 S
15.3.4 多级钎焊 Multi-step Brazing
- @. v x9 Z' m$ T% t, h' C 15.4 钎焊接头设计 Design of Joints9 D' J% @' O$ l% O. B
15.4.1 钎焊接头基本形式 Basic Types of Joints6 k8 j- |: |1 }) ?" g+ l
15.4.2 钎焊接头设计注意事项 Notes on Designing Joints3 y) N/ x# Y* ]
15.5 真空电子器件钎焊接头的气密性检验技术 Leak Testing Techniques for Brazed Joints in Vacuum Electronic Devices a* G1 w5 x' q8 l
15.6 真空电子器件钎焊应用实例 Applications of Brazing Tech-nique in Vacuum Electronic Devices* m" p0 V, `. b% t
15.6.1 大功率发射管中钎焊的应用 Ap-plications of Brazing in High-pow-er Emitting Tubes
8 f, o6 v, c/ b& t( H 15.6.2 微波器件中钎焊的应用 Applica-tions of Brazing Technique in Mi-crowave Devices, R4 ~# H: ~! ?; i( q# S1 s" P: x
15.6.3 医用电子直线加速器中钎焊的应用 Applications of Brazing in Medical Electron Linear Accelerator p+ ]& l" ?% {+ W
第16章 贵金属及其合金的钎焊 Chapter 16 Brazing and Soldering of Precious Metals and their Alloys
4 A! n0 z. z$ g$ |, X: N 16.1 贵金属及其合金的性能和应用 Properties and Applications of Precious Metals and their Alloys7 f, s) }6 N2 t0 t0 x/ Q
16.1.1 贵金属及其性能 Precious Metals and their Properties
" D! E! d9 a7 B' d$ ` 16.1.2 贵金属材料的钎焊 Brazing andSoldering of Precious Metal Mate-rials
! C3 O1 k$ Y m5 K 16.2 贵金属镀层的软钎焊 Solde-ring of Precious Metal Plated on Electronic Devices
- ~& r% N9 u& Z2 D. n3 v, U! b5 e! h 16.2.1 镀银电子器件的钎焊 Soldering of Silver-plated Electronic Devices1 c% v! u3 w) q Z! l
16.2.2 镀金器件的软钎焊 Soldering of Gold-plated Electronic Devices
- }' Q' i! z8 [' K L" b2 M 16.3 贵金属厚膜电路的钎焊 Sold-ering of Precious Metal Thick-film Circuits" }4 }5 ~' ]/ Y/ l# v# n$ t$ d7 }
16.3.1 厚膜电路钎焊特点 The Soldering Characteristics of Precious Metal Thick-film Circuits
1 i& d2 G; O) G1 ]% R 16.3.2 各种导电膜的钎焊 Soldering of Electro-conductive Films' ?$ X/ T7 {) s6 p9 ~4 ?2 _
16.3.3 银及其合金导电膜的耐焊性 Sol-derability of Electro-conductive Film on Silver and its Alloys* O+ X8 B6 n# W7 V# r$ E( p: @4 z0 V
16.4 贵金属饰品的钎焊 Brazing of Precious Metal Ornaments! x% x r% k9 r0 w1 c% w/ s
16.4.1 金饰品 Gold Ornaments and their Brazing
+ C0 X, @) Q) Y( r$ R8 \9 z 16.4.2 银饰品合金 Alloys of Silver Or-nament
6 H# H- @3 d8 G) a 16.4.3 铂族金属饰品 Brazing of Plati-num Metal Ornaments
, J$ H& H2 C% o% `/ q. U% I 16.5 贵金属齿科材料的钎焊 Bra-zing of Dental Materials Made from Precious Metals1 z/ K7 M9 b+ k
16.5.1 贵金属齿科材料 Dental Materi-als Made from Precious Metals
: J- O7 I* [3 U1 B1 R; q# n# @ 16.5.2 齿科钎料 Filler Metals for Bra-zing Dental Materials, D: u( { B0 J' ?7 P6 u+ n
16.5.3 钎焊方法 Brazing Processes of
* d7 S a# |+ b 16.6 贵金属电接触材料的钎焊 Brazing and Soldering of Pre-cious Metal Contactor Materi-als
* B* I4 h, V; C& j0 w# g, x( u! g, a 16.6.1 贵金属电接触材料 ContactorMaterials Made of Precious Met-als I J2 i9 P" U; j2 d
16.6.2 钎焊电接触材料用钎料 Filler Metals for Brazing Contactor! o; v3 I0 u" D0 P1 a( M
16.6.3 钎焊方法 Brazing and SolderingProcesses of Precious Metals Con-tactor
, L5 J* ^! ?# s 16.7 其他领域贵金属材料的钎焊 Brazing of Precious Metals Ap-plied in Some other Regions: J( y5 [5 a0 _- N% N# h
第17章 复合材料的钎焊 Chapter 17 Brazing and Soldering of Composite Materials. S$ _" N& x8 D V+ @
17.1 概述 Introduction
% u. W4 ~# P# ?6 x1 h) @( E) C. S7 i/ p 17.1.1 复合材料的分类 Classification of Composite Materials8 Y: P5 E& ^9 K4 S; ^; d
17.1.2 复合材料的特点及应用范围 Characteristics and Applications of Composite Materials' }* m+ @# L. r
17.2 金属基复合材料的钎焊 Bra-zing and Soldering of Metal-matrix Composite Materials u- m' T6 o( d5 @- E5 Z3 z* j$ e( B7 H
17.2.1 金属基复合材料的钎焊特点 Bra-zing and Soldering Characteristics of Metal-matrix Composite Materials
4 X% A0 H9 _8 L2 O4 F 17.2.2 接头承载能力的评定 Evaluating the Load-carrying Ability of a Joint4 I+ U. ~% B) y6 J" V& ^
17.2.3 颗粒或短纤维增强铝基复合材料钎焊 Brazing of Particle or Short-fiber Reinforced Aluminum-matrixComposite Materials7 _+ T/ V' f3 H$ @. p& p
17.2.4 纤维增强铝基复合材料钎焊 Bra-zing and Soldering of Fiber-rein-forced Aluminum-matrix Compos-ite Materials
) b) O f2 a3 r$ R% D( C 17.2.5 纤维增强钛基复合材料的钎焊 Brazing of Fibre-reinforced Tita-nium-matrix Composite Materials# J7 x$ v' y' C. [% s( [
17.2.6 铜基复合材料与铌的钎焊 Bra-zing of Copper-matrix Compositeto Niobium+ n' m% x5 O" y h# |3 c$ e! l
17.3 碳/碳复合材料的钎焊 Bra-zing of C/C Composite Materi-als
5 ]0 u0 ~3 u& ^6 f# k 17.4 陶瓷基复合材料的钎焊 Bra-zing of Ceramic-matrix Com-posites
* f1 @1 @% ?' G, j* G9 ]7 p 17.4.1 金属钎料钎焊 Brazing with Metallic Filler Metals! A2 B, G3 H* I, Z
17.4.2 硅酸盐钎料钎焊 Brazing with Silicate Filler Metals
" ]# F8 X0 B! Z5 F) V# T 17.4.3 瞬态液相连接 Transient Liquid Phase Bonding5 o0 }- {: B/ E
第18章 新型特种材料的钎焊 Chapter 18 Brazing of Advanced Materials& w2 H" Z! P7 I
18.1 概述 Introduction3 a* P; A7 C; E; u" ?) J- O/ Z
18.2 超导材料的钎焊 Brazing of Superconductors
' W# m& L$ g5 B; i 18.2.1 Nb-Ti复合超导材料的钎焊 Soldering of Nb-Ti Composite Su-perconductors; y; Z, c' p$ v- `
18.2.2 高温超导材料的钎焊 Brazing of High-T Superconductors5 N6 f# \* P; Z, J
18.2.3 高温超导材料与常规导体的钎焊 Soldering of High-T Superconduc-tors to Normal Conductors
# |: g; c) ?( X, g N 18.3 形状记忆合金的钎焊 Brazing of Shape Memory Alloys
2 `# a2 g0 Z/ e8 ]. Y* p4 ] 18.3.1 Ti-Ni形状记忆合金的软钎焊 Soldering of Ti-Ni Shape Memory Alloy0 k- Q; F0 w8 ^# n) n3 m. _
18.3.2 Ti-Ni形状记忆合金的炉中钎焊
% [( t2 J) d9 O 18.3.3 Ti-Ni形状记忆合金的红外线钎焊 Infrared Brazing of Ti-Ni Shape Memory Alloy% y" |( n2 a& F3 N8 ?$ X8 n
18.3.4 Ti-Ni形状记忆合金的电阻钎焊 Resistance Brazing of Ti-Ni Shape Memory Alloy
. Z0 c9 p% {/ J" k$ C: @ A 18.3.5 Ti-Ni形状记忆合金与不锈钢的激光钎焊 Laser Brazing of Ti-Ni Shape Memory Alloy to Stain-less Steel
( O5 I4 e8 w. H, n! K8 n 18.3.6 Ti-Ni形状记忆合金与不锈钢的TLP扩散焊 TLP Diffusion Bonding of Ti-Ni Shape Memory Alloy to Stainless Steel
: `" n2 ?* n" [; u9 N$ ? 18.4 粉末冶金合金的钎焊 Brazing of Powder Metallurgy Alloys
7 X) f: Y2 @+ m" m8 C; E- w( } 18.4.1 粉末冶金钢铁合金的钎焊 Bra-zing of P/M Fe-base Materials. F3 w! T, f6 o7 ~/ C; W
18.4.2 粉末冶金高温合金的钎焊 Bra-zing of P/M Superalloys
: { F. L5 m, J d: {& e- D- o5 b 18.4.3 氧化物弥散强化高温合金的钎焊 Brazing of Oxide-disper-sion Strengthened-ODS Alloys
: C/ D: f( p, S% r m/ [ 18.5 定向凝固和单晶高温合金的钎焊 Brazing of Directional So-lidification and Single Crystal Superalloys# e5 f# I X- e
18.5.1 连接方法及连接特点 Joining Processes and Joining Character-istics
2 J) A) U3 g, v6 r7 M 18.5.2 定向凝固和单晶合金的真空钎焊 Vacuum Brazing of Directional So-lidification and Single Crystal Su-peralloys* x0 s- T, W- D; @; F4 H" c
18.5.3 定向凝固和单晶合金的TLP连接 TLP Bonding of Directional Solidi-fication and Single Crystal Super-alloys
2 [( i: p9 G, `) {2 E% B 18.5.4 单晶高温合金的快速外延高温钎焊 Fast Epitaxial HighTemperature Brazing of SingleCrystal Superalloys
7 b' y# c \: a; a7 L d 18.6 金属间化合物结构材料的钎焊Brazing of Intermetallic Com-pounds" | f8 B0 K9 d' |( ?
18.6.1 Ni-Al系金属间化合物的钎焊与TLP连接 Brazing and TLP Bonding of Ni-Al Intermetallic Compounds0 y, t) R: @7 |' h* x) \. X
18.6.2 Ti-Al系金属间化合物的钎焊 Brazing of Ti-Al Intermetallic Compounds
$ \1 e @4 X/ ?6 G- g, w 18.7 铝锂合金的钎焊 Brazing of Al-Li Alloys
2 [4 ]* [9 I' Z" S6 ]6 L 18.7.1 铝锂合金的钎焊特点 Brazing Characteristics of Al-Li Alloys+ s$ k- c4 Z* q, l- n
18.7.2 焊前表面清理方法 Preparation Procedures of Surface to be Brazed2 {- A- E! X& S% h9 k1 }7 k
18.7.3 钎料及使用方法 Filler Metals
& |+ C5 Z* |% ^0 ^- s/ l: E8 e2 x5 O 18.7.4 钎焊工艺及接头性能 Brazing Process and Joint Properties m9 N+ U+ P7 ?& C0 |- `" S0 i# K
第19章 锌及锌合金的钎焊 Chapter 19 Brazing and Soldering of Zinc and its Alloy5 X& Z0 F0 v( o/ z6 L
19.1 概述 Introduction
( j- c; p5 q* y& p. `( C6 F# j# ? 19.2 锌及锌合金的物理和化学性能 Physical and Chemical Proper-ties of Zinc and its Alloys' ~* t- c! O6 v: i
19.2.1 锌的物理和力学性能 Physical and Mechanical Properties of Zinc and its Alloys8 A3 e: u9 p: g1 W' _
19.2.2 锌的化学性能 Chemical Proper-ties of Zinc and its Alloys( J& G2 ?) B n {4 L9 F9 j
19.3 锌及锌合金的钎焊 Soldering of Zinc and its Alloys/ R7 s0 P s) l6 y3 p T# h2 w, a
19.3.1 锌钎料 Solders for Zinc Solde-ring
1 O* X. B* g9 y* M7 a" q/ X 19.3.2 锌钎剂 Fluxes for Zinc Soldering, r5 Y; `% q1 E/ k8 [
第20章 异种金属的钎焊 Chapter 20 Brazing of Dissimilar Metals
4 x( y( X( _3 j: M# V# V 20.1 概述 Introduction" M4 a! F) J% T, L3 L* { d) g
20.2 铝和铜的钎焊 Brazing of Aluminum with Copper
* O8 P* [1 u1 t1 i9 l7 p 20.2.1 钎焊特性 Brazability of Alumi-num and Copper
% R! v# d; v2 V6 d2 k8 a 20.2.2 钎焊材料与工艺 Brazing Filler Materials and Processes
, C+ J. w B, [' @9 a% k9 I# V 20.2.3 典型铝铜结构的钎焊 Brazing of Typical Al-Cu Structures
`' M1 m: @9 b# X$ w( q* {# X5 T. ^0 L 20.3 铝和钛的钎焊 Brazing of Aluminum with Titanium
1 M. s* Y+ q; J8 a 20.3.1 铝和钛合金的钎焊特性 Braz-ability of Aluminum and Titanium Alloy
* l% [. h) k9 V; Z% t# q2 g+ D# o 20.3.2 钎焊材料和工艺 Brazing Filler Materials and Processes
: y0 Q9 L3 [$ ~; [# B- F 20.3.3 典型铝钛结构的钎焊 Brazing of Typical Al-Ti Structures( a) `/ L; r+ I2 y
20.4 铝和不锈钢的钎焊 Brazing of Aluminum Alloy with Stainless Steel
' ]& C: E3 e D. s9 i 20.4.1 钎焊特性 Brazability of Alumi-num with Stainless Steel# t# W' m; y1 v- g$ |
20.4.2 钎焊材料和工艺 Brazing Filler Materials and Processes
0 L' g& V( ~6 v 20.4.3 典型结构的钎焊 Brazing of the Typical Structures: E" n. c3 A) k- |
20.5 钛和不锈钢的钎焊 Brazing of Titanium with Stainless Steel
. M2 P: l) p2 q3 Q0 e7 \9 k6 y 20.5.1 钎焊特性 Brazability of Titanium Alloy and Stainless Steel; W# K" h0 D/ Y+ D( T
20.5.2 钎焊材料和工艺 Brazing Filler Materials and Processes
: T5 s8 ?/ x7 q% U& \ 20.5.3 典型结构的钎焊 Brazing of the Typical Structures" K1 o- t1 E/ c: O/ [
第21章 钎涂 Chapter 21 Brazecoating
) A3 c4 T6 ?7 a# T 21.1 概述 Introduction
]0 X0 S- E6 f& l6 ^3 \" ] 21.2 钎涂原理和钎涂材料 Principle of Brazecoating and Brazecoat-ing Materials
$ C, h- i8 h3 p 21.3 加热方法和参数 Heating Methods and Parameters
' Z7 J; U) Q! F4 N# `8 {1 E! k! V 21.4 钎涂层的性能 Properties of Brazecoated Layers
! ]/ S" `3 f+ U# K/ O7 Z4 z8 a 21.4.1 线胀系数 Coefficients of Thermal Expansion
$ y$ |+ J# w4 T- L5 } 21.4.2 结合强度 Bonding Strength! `+ d) E4 A. R/ b* N( R9 E
21.4.3 钎涂层组织 Structure of Brazecoated Layer0 H* A \6 d8 g
21.4.4 硬度 Hardness
) b, t- f; P+ k+ b! z% I( y 21.4.5 耐磨性 Wear Behaviour3 v0 c$ j5 G! }' Q- {
第22章 钎焊技术在工业产品中的应用 Chapter 22 Applications of Brazing Technique in Industrial Products
. A) |# v. v. r, N; B 22.1 概述 Introduction7 M( G% Q5 d$ b- x$ _
22.2 钎焊技术在航空工业中的应用 Applications of Brazing Technique in Aircraft Industry
2 j; V) t8 m- G8 z+ d+ M 22.3 钎焊技术在航天工业中的应用 Applications of Brazing Technique in Astronautical In-dustry
2 D1 t5 @2 @: j2 H N3 @" F 22.3.1 钎焊在液体火箭发动机制造中的应用 Brazing Technique Applied in Making Liquid Propellant Rocket-engine" a% Y. P$ J( s$ X3 F/ |- k; ~1 J
22.3.2 钎焊技术在卫星制造中的应用 Applications of Brazing Technique in Satellite Manufacture/ r' Z8 n% `! \5 _1 h
22.3.3 钎焊技术在宇宙飞船制造中的应用 Applications of Brazing Tech-nique in Spacecraft Manufacture7 m6 y' T+ X) V8 `
22.3.4 钎焊技术在航天飞机制造中的应用 Applications of Brazing Tech-nique in Space Shuttle Manufac-ture& s! C; h9 Z+ Z% f. u
22.3.5 钎焊技术在空间站上的应用 Ap-plications of Brazing Technique in Space Station
3 K& V' U6 s$ ` 22.3.6 钎焊技术在航天领域中的其他应用 Other Applications of Brazing Technique in Space Field F- N- R7 Z6 l1 z3 W( Z# m
22.4 钎焊技术在电子工业中的应用 Applications of BrazingTechnique in Electronic Indus-try* ^ M+ M! t/ G: _' T
22.5 钎焊技术在核工业中的应用 Applications of Brazing Tech-nique in Nuclear Industry# t- R. {1 k9 {
22.6 钎焊技术在汽车工业中的应用 Applications of BrazingTechnique in Automobile In-dustry
( R# l& ^6 S3 Q5 V1 o; B 22.7 钎焊技术在家电工业中的应用 Applications of Brazing Technique in the Industry of Electrical Household Appliances$ ]. u) Q+ H: m" _2 v' D5 }0 I: g
22.8 钎焊技术在机械工业中的应用 Applications of Brazing Tech-nique in Machinery Industry S# r6 W" K5 \* a' y
22.9 钎焊技术在轻工业中的应用 Applications of Brazing Tech-nique in Light Industry) g8 S9 y. T9 E8 d) l4 R
22.10 钎焊技术在石油和煤炭工业中的应用 Applications of Bra-zing Technique in Petroleum and Coal Industry3 F3 p0 j, K9 C; W$ i9 o$ g+ n
22.10.1 钎焊技术在石油工业中的应用 Applications of Brazing Tech-nique in Petroleum Industry
3 o" W9 w& w- G5 G3 y 22.10.2 钎焊技术在煤炭工业中的应用 Brazing Technique Applied in Producing Coal-cutting Tools0 _7 Y2 A3 [+ R1 v& ~6 X4 J \# y
22.11 钎焊技术在电机、电器和仪器仪表工业中的应用 Applica-tions of Brazing Technique in Electric Machine,Electric and Instrument Industry
" F2 N. G5 J* Q. d" A' ]& X" F' ?! x 22.11.1 电机 Electric Machines
0 |! U( i$ ^: O* I: _ 22.11.2 电器 Electrics5 U4 W O( Z# l( ^
22.11.3 仪器仪表 Instruments; Y6 p( v& {( a1 C9 ~: L6 K
22.12 其他应用 Other Applications- U0 D" G; l; c' e
22.12.1 船舶 Shipping
0 ]# O& N# ]. S5 A4 Q 22.12.2 机车车辆 Locomotive and Vehicle
& n! |4 ^2 e( O! z" j6 p/ k 22.12.3 能源 Energy5 U! n( x; k7 B% T1 M1 u* Z
22.12.4 纺织 Spin
, A7 x# I8 X$ T& l 22.12.5 建筑 Construction
& e- v- M+ S' [. j第23章 钎焊方法及设备 Chapter 23 Brazing(Soldering)Methods and Equipments& @# _+ E3 p4 j9 w0 n
23.1 概述 Introduction
! E! o4 H3 `- l7 K; o" q 23.2 钎焊方法 Brazing(Solde-ring)Methods/ }+ _! r8 I% P# c; M
23.2.1 钎焊方法分类 Classification of Brazing(Soldering)Methods! K' y) }/ k% Z; F6 M7 s- W
23.2.2 常用钎焊方法的特点及应用 Characteristics and Application of Brazing and Soldering Methods
z0 h: K. D! O# u" @3 Y$ f 23.2.3 各种钎焊方法的选择 Choice of Different Brazing and Soldering Methods6 g. L) O; S$ B+ k
23.3 钎焊设备 Brazing(Soldering)Equipments
! [3 ]( r, t4 Y* G 23.3.1 软钎焊设备 Soldering Equip-ments
4 u; u/ L& R$ m. o' L D 23.3.2 硬钎焊设备 Brazing Equipments
: G! Z( T1 V4 i' O& Y第24章 钎焊操作中的安全与防护 Chapter 24 Safety and Health Protection in Brazing Operations6 ?8 i& p# j) W1 b) X& b
24.1 概述 Introduction# t4 t$ o$ x" e* Y. a& S4 b1 F
24.2 火焰钎焊操作安全与防护 Safety and Health Protection in Torch Brazing
4 s k8 Q: H& P 24.3 浸渍钎焊操作安全与防护 Safety and Health Protectionin Dip Brazing$ w3 g- P5 Q8 ]3 {2 ~( k/ q
24.4 感应钎焊操作安全与防护 Safety and Health Protection in Induction Brazing6 r. l0 d8 g# ?$ \
24.5 炉中钎焊操作安全与防护 Safety and Health Protection in Furnace Brazing% I- T2 C; h# S f
24.6 特种钎焊操作安全与防护 Safety and Health Protection in the Special Brazing. o0 X! W: i; K( P9 Y+ |
24.7 通风和对毒物的防护 Ventila-tion and Protection of Poisons
% b5 z( i! I- p 24.8 钎剂使用的安全与防护 Safe-ty and Health Protection of Fluxes4 M9 W; {, y2 b8 T2 L c2 M
24.9 钎焊安全生产管理 SafetyProduction Management inBrazing
) w$ Z8 Q( ~8 K9 t7 v第25章 钎焊试验方法及钎焊标准 Chapter 25 Test Procedures and Standards of Brazing and Soldering8 E) g+ y$ _8 Y, ~: s) G6 u
25.1 概述 Introduction
1 D" R8 q4 `0 N) v" ? 25.2 钎焊材料试验方法 Test Proce-dures of Filler Metals and Solders: Q* D/ o/ {: v) p& p
25.2.1 钎料润湿性试验方法 Test Proce-dures of Wettability for Brazing Filler Metals3 k3 L' q0 I S; O% a
25.2.2 试验钎缝强度以评估钎料的钎焊力学性能 Evaluation of MechanicalProperties of Fillets by Joint Testing
( l |" T% `& A7 A( {2 [: I5 d d 25.2.3 钎料电阻率试验方法 Resistance Measurement of Filler Metals
5 g) r* X& ^3 ]; g- e 25.2.4 钎料固-液相线温度区间的测定方法 Determination of Solidus-liq-uidus Temperature Range for a Filler Metal
. n$ b2 C T0 W# J2 | 25.2.5 电子器件用金、银及其合金钎料试验方法 Test procedures of Gold,Silver and their Alloys Used for Brazing Electronic Devices2 ?4 O. Y3 \* H+ O$ R$ R
25.2.6 软钎料试验方法及软钎焊性试验方法 Test Procedures of Solders and their Solderability# A4 Q. F+ U* X! o5 E5 l) g8 f
25.2.7 钎剂试验方法 Test Procedures for Fluxes
1 L6 I( `* w. u6 V U 25.2.8 钎焊工艺性能评价方法的新发展 New Development of Evaluation Methods for Brazing Processing Properties
% B" z6 G/ k% v8 | 25.3 钎焊接头试验方法 Methods of the Strength Test for Brazed and Soldered Joints9 r; b6 w% J# s0 y+ @) s' j
25.3.1 钎焊接头强度试验方法 Proce-dures of Strength Test for Brazed and Soldered Joint
6 |! r5 Z4 p4 I5 n/ `; ^$ ^ 25.3.2 钎焊接头弯曲试验及撕裂试验方法 Procedures of Bending and Tearing Test for Brazed and Sold-ered Joints
+ n' j3 {" N; w 25.3.3 金相检验方法 Procedures of Metallographic Examination8 `4 G1 W n" _' u a; h, C- |# _- B
25.3.4 钎焊接头无损检测方法 Non-destructive Inspection Procedures for Brazed Joint
* |$ L1 k% p+ t- a 25.4 国内外钎焊标准 Standards for Brazing and Soldering at Home and Abroad4 w& _+ v% i5 g! {8 B4 [
25.4.1 中国钎焊标准 Standards for Brazing and Soldering in China
: u, i! P* a' z/ K; x* }' K 25.4.2 ISO钎焊标准 ISO Standards for Brazing and Soldering5 {% z4 x0 \/ f/ ?. P1 X* }, D; e
25.4.3 美国钎焊标准 Standards for Brazing and Soldering in U.S.A
- B7 O6 d! Z0 H* f 25.4.4 日本钎焊标准[10] Standards for Brazing and Soldering inJapan
% N( J* y1 ~- ?4 Z6 G1 @ 25.4.5 欧洲钎焊标准 Standards for Brazing and Soldering in Eu-rope6 ^6 q3 c9 Y, m7 G
25.4.6 俄罗斯钎焊标准 Standardsfor Brazing and Soldering in Rus-sia
$ Q5 R n5 i9 b% A 25.4.7 电子电路互联与封装协会(IPC)标准 Standards of the Institute In-terconnecting and Packaging Elec-tronic Circuits(IPC)
# e0 g! O3 P: m9 D: J附录 Appendix
7 R8 M/ H4 L$ W6 X附录A 我国几种常用钎料新旧牌号对照 Appendix A Corresponding New-old Designations of Some Conventional Filler Metals in China
" Q) l3 a3 `6 i( z+ q$ Y附录B 美国焊接学会(AWS)硬钎料和钎剂(表B-1~表B-14) Appendix B Specification for Brazing Filler Metal and Fluxes(AWS)1 E% ?7 n3 u! |4 o4 B. H
附录C 国际标准化组织(ISO)钎料(表C-1~表C-9)(ISO 9453:2006;ISO/CD 17672:2007) Appendix C Specification for Filler Metals(ISO)
- j1 c4 S0 U' i, y7 ^附录D 实用钎料的成分和熔程 Appendix D Compositions and Melting Ranges of Probably Used Filler Metals7 U/ v" y2 r8 E2 K3 a
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